Commercial applications

Manufacture of Kydex, Amouren and Boltaron products

 

Crystal Doors purchased a Wemhoner Professional 3000 series press dedicated to press Kydex and Boltaron in 2015.  This custom machine is the only press made by Wemhoner with the specification to press 2.4mm kydex or Boltaron on 38mm thick MDF.  Our specialization for pressing Kydex, Armouren and Bolatron for shop fitting, hotels and hospitals is world leading.  Techniques to router panels includes two 5 axis volume nesters with drilling facilities to cope with a wide variety of wrapped products.  CNC programming comes from SmartCAM and our Advanced in-house programmer can use dxf files or complex 3d models to manufacture your product.

All items can be FSC or PEFC certified to certify your chain of custody.

Every items is sprayed with Henkel glue, and we work closely with Henkel to ensure product longevity, upholding their best practice for manufacture.  Items are regularly tested during the pressing stage to monitor the pressure, temperature, surface tension and glue coating to provide the best adhesion for all our products.  Certification for pressing surface temperature for large contracts are available on request.  Click here to see adhesion test report.

Capability 3000 mm x 1200 mm product and up to 300 mm thick pressing from single items to volume manufacture of 1000’s of items each week.

Fire rated MDF, moisture resistant MDF, curved items, flexible items, drilled, cam and dowel, 5 axis CNC movements, dry pressed material, 3D panels, Full colour printed items 22 years of pressing experience.

For a quote, please e-mail richard@crystaldoors.com